What is Lean Manufacturing and How Does it Work?

With industries becoming more focused on streamlining and simplifying manufacturing processes to ensure better production responsibility it has become essential for small and large companies to implement waste-cutting measures in all aspects of manufacturing operations.

Lean manufacturing is an innovative and groundbreaking technique which helps to eliminate unwanted waste from industrial manufacturing.

What is Lean Manufacturing?

Simply put, lean manufacturing is the innovative method to minimize waste production in any industrial manufacturing process. This method aims to reduce the waste generated in a manufacturing process but without affecting the level of productivity.

An ideal lean manufacturing consultant will be able to highlight points that add value to your overall production process and reduce process steps that do not add value. There are several lean manufacturing principles, which need to be realized before integrating the system into your existing manufacturing process.


How does Lean Manufacturing work?

When applied effectively, this principle is able to not only eliminate waste from your production process but also motivates your employees by instilling a feeling of commitment to a greater good. This is highly important for the complete success of a lean manufacturing process.

Check out these lean manufacturing principles which are essential for ensuring ideal and efficient production process:

1 Eliminating waste

The elimination of waste effectively is one of the essential points for a successful implementation of the lean manufacturing process. Most of the other principles of lean manufacturing management are related to this step.

These are the 7 common types of waste seen in a manufacturing process:

  • Overproduction
  • Unnecessary motion
  • Inventory waste
  • Defective production
  • Waste of waiting
  • Transportation waste
  • Over-processing waste

The idea behind this principle is to detect and eliminate all types of waste process contents in manufacturing operations, by detecting the value-adding steps and removing the others.

2 Improving constantly

Constantly improving the manufacturing process is critical for the successful lean manufacturing application. This is essential for the progress of your business operations.

These improvements can be in the form of smaller changes, which should eventually have a wider effect in improving the process and effectiveness of your production process. Improvement is a constant process and is necessary to achieve the desired state of progress which is envisioned for your business.

3 Respecting humanity

People, being the most valuable resource for any business, need to get the proper attention and appreciation for the efforts they put in the running of your business. Although automation is becoming increasingly popular, there is no technology which has been able to replace the human personnel completely from any organization.

It has been proven that employees are more productive when they can measure the value of their contribution to the company’s growth and success. A working philosophy which focuses on motivation and appreciation of employee efforts is necessary towards this step.

4 Leveling production

Levelized production is the key to successful implementation of the lean manufacturing process. This technique ensures to make the workload same for every day’s work.

For Levelized Production in your company, you need to take into account the history of order frequency/volume as well as the forecast for future orders.

It is important to choose the best lean manufacturing consultant to ensure that this innovative and efficient production technique is implemented in a best-suited way for your individual organization.

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